Mould Cooling System

Mould Cooling System Specification

Features
Energy Efficient, Rapid Cooling, Corrosion Resistant

Usage & Applications
Plastic Mould Cooling, Injection Molding Machines

Lubricating System
Centralized

Diameter
Pipe Connection 1/2 Inch

Noise Level
Low (<60 dB)

Surface Finish
Smooth

Drive Type
Direct Drive

Size
Standard

Motor Power
2 HP

Capacity
120 L/min

Shape
Rectangular

Product Type
Mould Cooling System

Material
Stainless Steel

Technology
Advanced Heat Exchange

Power Source
Electric

Power
3.5 kW

Surface Treatment
Powder Coated

Dimension (L*W*H)
900 x 650 x 1050 mm

Weight
150 kg

Color
Silver Grey

Mould Cooling System Trade Information

Payment Terms
Cash Advance (CA), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
corrugated /wooden boxes

Main Export Market(s)
Eastern Europe, Middle East, South America, Africa, Western Europe, Central America, Australia, Asia, North America

Main Domestic Market
All India

About Mould Cooling System

Counted amidst trustworthy manufacturer, supplier and exporter, we offer our clients optimum performing Mould Cooling System. To meet the variegated demands of different industry segments, we made the offered system with varied technical specifications using advanced technology and superior quality material. It is used to cool the liquid steel in moulds. Duly checked at our end, these cooling systems are well acclaimed among clients for their high speed functioning. Some of the salient features of Mould Cooling System are mentioned below:

Optimum performance
High speed water flow
Easy to install
Longer service life

Other Details:

We are offering Primary & Secondary Cooling System.

PRIMARY COOLING (MOULD COOLING SYSTEM)

Function	Cooling of mould (primary cooling). Supply and regulation of mould cooling water for primary cooling of liquid steel in the moulds.
Location	At casting platform From the TOP within the CCM-area to the components.
Type of system	Closed pipe system with the necessary valves, instrumentation and accessories, logically divided into strand related individual groups. Adequately sized piping system splitted into individual strand related groups. Indication and monitoring of vital and important cooling water conditions.
Type of cooling circuit	Closed The mould cooling system shall be connected to a closed cooling circuit in order to ensure stable water quality conditions. Means for heat removal (heat exchanger) have to be installed.

SECONDARY COOLING (SPRAY COOLING SYSTEM)

Function	Cooling of the hot strand (spray cooling), supply and control of spray cooling water for secondary cooling of the hot strand in the cooling chamber.
Location	At shop floor level, from the take-over point at the CCM-boundary and within the CCM
Type of system	Spray zones are flow controlled by closed-loop control, pipe system with the necessary valves, instrumentation and accessories, logically divided into strand- and cooling zones related individual groups, in relation to casting speed flow controlled spray zones, (closed-loop) resulting in perfect cooling of the hot strand, centralized installation of booster pumps, water manifolds with armatures, adequately sized piping system splitted into individual strand- and zone related groups, control, indication and monitoring of vital and important cooling water parameters.
Type of cooling circuit	Open The specified spray cooling system shall be connected to an open water cooling circuit with facilities for scale settling and -filtering as well as for heat removal.
Consumers	Secondary cooling zones 1, 2, and 3.

Cutting-Edge Cooling Technology

This system utilizes advanced heat exchange technology with closed-loop water circulation, guaranteeing consistent and optimal mold temperatures. The centrifugal pump and PID controller allow precise and automatic flow adjustments, targeting a range from 0C to 40C for reliable operation even in challenging manufacturing environments.

User-Friendly and Safe Operation

Featuring a digital temperature display and both overheat and dry run protection, operators benefit from enhanced safety and simple operation. Its robust stainless steel build with powder coating ensures durability, while the low-noise (below 60 dB) design contributes to a more comfortable workplace.

Flexible Applications and Energy Efficiency

Engineered for plastic mould cooling and injection molding machines, this system also adapts to various industrial applications. The devices direct drive, centralized lubrication system, and energy-efficient construction ease maintenance and ensure cost-effective, long-term use in diverse settings.

FAQs of Mould Cooling System:

Q: How does the closed-loop water circulation system enhance cooling efficiency?

A: The closed-loop water circulation ensures that the same coolant is continuously recirculated through the system, providing consistent cooling while reducing contamination and minimizing water waste. This method results in rapid heat removal from molds, maintaining consistent temperatures for improved product quality.

Q: What are the main benefits of using a PID-controlled flow system for mold cooling?

A: A PID controller offers precise, automatic regulation of water flow and temperature, responding in real time to any fluctuations. This ensures that molds are cooled optimally, prevents overheating, and helps maintain production consistency, leading to higher efficiency and reduced risk of defects in finished products.

Q: When should water versus a glycol mixture be used as coolant?

A: Use water as a coolant when operating conditions remain above freezing and purity is assured. A glycol mixture is recommended in environments prone to low temperatures or where additional freeze protection and corrosion resistance are needed, such as in colder climates or with sensitive materials.

Q: Where is this Mould Cooling System typically installed?

A: This system is floor-mounted, making it ideal for installation next to injection molding machines or in dedicated cooling zones within plastic processing plants, manufacturing units, and similar industrial settings throughout India.

Q: What is the process for maintaining the system and ensuring long-term operation?

A: Regular maintenance includes checking the water or coolant levels, inspecting filters and the centrifugal pump, and monitoring the digital display for temperature consistency. Routine cleaning and periodic servicing, alongside centralized lubrication, help sustain optimal performance and extend the systems operational life.

Q: How does overheat and dry run protection safeguard the equipment?

A: Overheat protection automatically shuts down the system if the temperature exceeds safe limits, preventing damage to internal components. Dry run protection halts the pump if coolant is insufficient, guarding against pump failure and reducing maintenance costs.

Q: What advantages does the stainless steel and powder-coated finish provide for this system?

A: Stainless steel construction ensures strength, durability, and resistance to corrosion, ideal for industrial environments. The powder-coated finish further protects surfaces against wear and chemicals, contributing to the products long lifespan and easy maintenance.