Steel Continuous Casting Machines

Steel Continuous Casting Machines Specification

Color
Blue and Silver

Product Type
Continuous Casting Machine

Material
Mild Steel

Application
Billet, Bloom, or Slab Casting in Steel Plants

Condition
New

Power
Electrical, 150 kW 320 kW (varies by model)

Voltage
380 V / 415 V

Current
Adjustable, typically 100 350 A

Use
Industrial Steel Production

Capacity
10 100 tons per hour (depending on configuration)

Steel Continuous Casting Machines Trade Information

Payment Terms
Cash Advance (CA), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
corrugated /wooden boxes

Main Export Market(s)
Australia, Eastern Europe, Middle East, Africa, Western Europe, Central America, South America, Asia, North America

Main Domestic Market
All India

About Steel Continuous Casting Machines

Steel Continuous Casting Machines:

Continuous casting is a metalworking process in which metal is cast continuously, rather than being cast in discrete moulds. This process is extremely efficient and cost effective, making it popular for the production of a variety of semifinished metal shapes. Once cast, the metal can be further worked as needed.

Rounds, slabs, beams, and various cross-sections can be created with continuous casting machines.

CCM DESIGN FEATURES

Ladle support		Ladle Stand/Ladle Turret/Ladle Car
Tundish		Preheated hot lining or cold lining
Tundish Car		Portal Type/Semi Portal Type/Overhead Type with Lift/Lower
Open/Close Casting		Open Casting with gas shroud Closed casting Automatic stopper control system with Submerged Entry Nozzle and anti-clogging system Automatic over flow detection
Mould design		FA Continuous Casting Technology ( FACCT) - Cartridge, Self aligning type
Mould tube		Conventional/800mm/900mm long tube - Tapered, Cr-plated copper tube
Oscillation design		Short lever type Sinusoidal movement Frequency controlled AC-drive Synchronized with casting speed Dead weight compensation with adjustable air-bellow
Secondary cooling		Automatic optimized flow control 3 zones (to avoid reheating cracks) Zone 1 (spray ring) : quick-change type, section size related Zone 2 : quick-change type, section size related Zone 3 : universal for all section sizes
Withdrawal & straightening unit		FA Continuous Straightening (FACS) Quick change type Adjustable clamping force (to avoid unbending cracks) Heavy duty design
Rigid dummy bar storage		State of the art technology for higher productivity 100% guaranteed start of cast Quick re-stranding
Dummy bar system		Rigid type with automatic disconnection and permanent (re-usable) head No recurring cost of head preparation
Cutting device		Torch Cutting Machine/Hydraulic Shear/Manual
Discharge system		Billet Shifter/Cross Transfer Device
Cooling bed		Turnover Cooling Bed with provision for hot charging to reheating furnace /Skid Type Cooling bed
Machine control		By PLC-system (Programmable Logic Control) with VDU (Visual Display Unit) and keyboard as man-machine interface

Efficient Steel Casting Process

Our Steel Continuous Casting Machines utilize a streamlined, continuous process to convert molten steel into solid billets, blooms, or slabs. This technique maintains product consistency and improves yield, making it a preferred choice for modern steel production facilities. The process is designed for easy integration and high output, adapting to diverse plant requirements.

Versatile Industrial Applications

These machines are optimized for use in a range of steel manufacturing environments, handling various product forms such as billets, blooms, or slabs. Their robust construction and advanced electrical controls make them suitable for large-scale industrial operations, ensuring reliable performance under demanding conditions.

FAQs of Steel Continuous Casting Machines:

Q: How does a Steel Continuous Casting Machine improve steel production efficiency in industrial plants?

A: Steel Continuous Casting Machines streamline the transformation of molten steel into solid billets, blooms, or slabs, reducing production cycle time and minimizing material waste. This continuous process ensures higher productivity and product uniformity, essential for large-scale steel plants.

Q: What is the typical power requirement and how is the current adjusted in these machines?

A: These machines require electrical power ranging from 150 kW to 320 kW, with operational voltages of 380 V or 415 V. The current is adjustable, usually set between 100 and 350 amps to accommodate various casting requirements and production rates.

Q: When should businesses consider installing a new Steel Continuous Casting Machine?

A: A new machine is recommended when modernizing a plant, increasing production capacity, or replacing outdated equipment. Enhanced features and efficiency of the latest models make them ideal for maximizing output and meeting increased industry demands.

Q: Where are Steel Continuous Casting Machines typically installed and used?

A: They are primarily installed in steel manufacturing plants across India and worldwide, specializing in continuous billet, bloom, or slab casting for diverse industrial applications. These machines serve dealers, distributors, manufacturers, and suppliers in the steel sector.

Q: What is the process involved in billet, bloom, or slab casting using these machines?

A: The process involves pouring molten steel into a mold, where it solidifies as it moves continuously through the machine, forming billets, blooms, or slabs of consistent cross-section and quality, ready for subsequent processing.

Q: How can operators benefit from using machines made of mild steel with blue and silver finishes?

A: Mild steel ensures the machines longevity and resistance to thermal and mechanical stress, while the blue and silver finishes provide an appealing look and protect against corrosion, ensuring long-term reliability.