Straightening Assembly

Straightening Assembly Specification

Shape
Rectangular Frame

Motor Power
3 HP (Standard)

Noise Level
< 75 dB

Size
Customizable

Drive Type
Gear Driven

Usage & Applications
Wire, tube, or rod straightening in industrial facilities

Lubricating System
Automatic or Manual Choice

Surface Finish
Smooth Coated

Product Type
Straightening Assembly

Material
Mild Steel (MS)

Technology
Mechanical Straightening

Power Source
Electric

Pressure
Ambient

Surface Treatment
Paint Coated

Dimension (L*W*H)
Approx. 2000 x 600 x 1200 mm

Color
Dark Grey/Blue

Straightening Assembly Trade Information

Payment Terms
Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
corrugated /wooden boxes

Main Export Market(s)
Eastern Europe, Africa, Central America, Australia, Middle East, South America, Western Europe, Asia, North America

Main Domestic Market
All India

About Straightening Assembly

With the support of technically profound engineers, we are able to manufacture, supply and export Straightening Assembly. The offered assembly is used in the continuous casting process for withdrawing and straightening of the cast strand. Each part of the assembly is made with great precision so as to ensure its easy fitting and longer life. To ensure compliance of our products with the international quality standards, we duly check these on several predefined parameters. Straightening Assembly is made available in different technical specifications that can be availed by clients as per their needs.

Attributes:

Easy to install
Dimensional stability
Resistant to corrosion
Precisely engineered

Additional information:

Function	The withdrawal and straightening unit consists of two sections. The first is the withdrawal part, closest to the cooling chamber and the second is straightener part, prior to the intermediate roller table. The function is to withdraw and straighten the cast strand, as well as for insertion of the dummy bar for initiation/ re-stranding of the cast.
Location	After cooling chamber, on tangent point of casting radius.
Construction	rocker arm withdrawal and straightening unit with hydraulically loaded top rollers and three frequency-controlled AC drives, mounted on the rollers through Gear units
Type of drive	Frequency controlled AC-motors via gearboxes
Type of actuation of rocker arms	Hydraulically actuated cylinders, pressure adjustment by means of proportional pressure reducing valves. Independent adjustable on each rocker arm
Unbending	Fidus Achates Continuous Straightening -
Roller pressure	Applied by hydraulic cylinders

Features:

Sturdy design for heavy duty.
Low unbending stress due to continuous unbending system and five-roller design.
Use of standardized AC-motors with high availability and practically free of maintenance.
AC-drives located outside critical heat radiation.
Hydraulically actuated rocker arms for jerk-free withdrawal of strand.
Cooling panels protect the equipment against heat radiation generated by the hot strand

Advanced Mechanical Straightening for Industrial Applications

Engineered for the rigorous demands of industrial facilities, this straightening assembly delivers precise correction for wires, tubes, or rods. Its robust Mild Steel (MS) construction and paint coating provides longevity and corrosion resistance, while the gear-driven 3 HP motor ensures uniform results with each operation. Its adaptable design allows for a variety of customizable sizes, fitting seamlessly into different production lines.

Optimized Performance with User-Friendly Features

From its automatic or manual lubrication options to a quiet operation under 75 dB, the assembly emphasizes operator safety and minimal maintenance. The smooth coated surface finish enhances material output quality, and the rectangular frame offers structural stability. Dealers, distributors, exporters, importers, and other industry professionals in India can rely on this assembly for seamless integration and consistent output.

FAQs of Straightening Assembly:

Q: How does the mechanical straightening process in this assembly work?

A: The mechanical straightening process utilizes gear-driven technology and a 3 HP electric motor to adjust and align wires, tubes, or rods as they pass through the assembly. Rollers and guides apply even pressure, straightening materials efficiently at ambient pressure without compromising their integrity.

Q: What materials and dimensions can be handled with this straightening assembly?

A: This equipment is crafted from Mild Steel (MS) and is primarily used for wire, tube, or rod straightening. Standard dimensions are approximately 2000 x 600 x 1200 mm, but the size can be customized to match specific production requirements. The robust frame and smooth finish also support the handling of various material sizes.

Q: When should the lubricating system be used, and what options are available?

A: The lubricating system should be used regularly to maintain optimal performance and extend the assemblys service life. Operators can choose between automatic or manual lubrication, depending on their maintenance preferences and operational schedules.

Q: Where can this straightening assembly be installed and applied?

A: The assembly is ideal for industrial facilities such as manufacturing plants, workshops, or processing centers focusing on wire, tube, or rod products. It integrates well in production environments where precise straightening and reliability are essential.

Q: What are the main usage scenarios and benefits of this straightening assembly?

A: It is used mainly for straightening wires, tubes, or rods before further processing or assembly. Major benefits include increased material uniformity, reduced production waste, and enhanced operational efficiencyall achieved with a noise level below 75 dB and a smooth, durable finish.

Q: How does the coating and surface finish contribute to the assemblys durability?

A: A paint-coated surface and smooth finish provide protection against corrosion, wear, and environmental factors. This ensures the component remains reliable, reducing downtime and maintenance costs over prolonged industrial use.