Tundish Preheater

Tundish Preheater Specification

Rating
Up to 2000 kW

Feature
Efficient, uniform heating, automatic temperature control, safety interlocks

Condition
New

Type
Industrial Preheater

Power
Electric / Oil / Gas fired

Voltage
3 phase, 415V, 50Hz

Size
Customized as per Tundish capacity

Dimensions
As per customer/plant requirement

Weight
Varies as per design & size

Application
Continuous casting process

Fuel Type
Diesel / LPG / CNG / Electricity

Capacity
50 kg/hr to 400 kg/hr (combustion rate)

Mobility
Portable or fixed as required

Max Operating Temperature
Up to 1200°C

Material
Mild Steel with refractory lining

Heating Efficiency
>90%

Chimney
Provided with exhaust stack

Compliance
Meets ISO and safety standards

Burner Type
High velocity, low NOx burner

Control System
PLC based control panel

Ignition System
Auto ignition with flame safety

Color
Industrial Grey / As per requirement

Tundish Preheater Trade Information

Payment Terms
Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
corrugated /wooden boxes

Main Export Market(s)
Australia, North America, Eastern Europe, Africa, Western Europe, Central America, Middle East, South America, Asia

Main Domestic Market
All India

About Tundish Preheater

To suit the variegated needs of the steel industry, we are engaged in manufacturing, supplying and exporting Tundish Pre Heater. We are supplied with fine quality steel, which is used in the manufacturing process along with the advanced machines. Complying with the international quality standards, our products are well acclaimed in the market for their easy installation, optimum performance and non-corrosive nature. In order to match with the expectations of our large client base, we offer Tundish Pre Heater in varied technical specifications.

Features:

User-friendly
Longer functional life
Resistant to corrosion
High tensile strength

Advanced Heating Solution for Tundish Applications

Our Tundish Preheater is engineered for efficient, uniform, and safe heating during the continuous casting process. With its robust construction, automatic temperature control, and high-efficiency burners, it ensures optimal preheating to extend tundish life and improve casting quality. The systems design is adaptable, supporting both portable and fixed installations, and can be customized according to your plants capacity requirements.

State-of-the-Art Control and Safety Features

Featuring a PLC-based control panel, the Tundish Preheater provides precise temperature management and automated ignition with advanced flame safety. Integrated safety interlocks and compliance with ISO standards guarantee secure operation, reducing risk and downtime. The unit also includes a dedicated exhaust stack for safe emission management.

Customizable Design for Diverse Industrial Needs

Available in various sizes, capacities (50400 kg/hr), and power sources (diesel, LPG, CNG, electricity), this preheater meets the demands of different foundry and steel plant setups. Its mobility optionsportable or fixedoffer flexibility for changing plant layouts or space constraints. Color and dimensions can be tailored to customer requirements.

FAQs of Tundish Preheater:

Q: How does the Tundish Preheater improve the continuous casting process?

A: The Tundish Preheater uniformly heats the tundish lining before metal flow, preventing thermal shock, improving metal quality, and extending tundish life. Its efficient heating system reduces cycle times and energy consumption, enhancing overall casting performance.

Q: What safety mechanisms are incorporated in the Tundish Preheater?

A: The unit includes an auto-ignition system with flame safety, a PLC-based control panel for real-time monitoring, safety interlocks, and strict compliance with ISO standards, ensuring safe operation during all phases.

Q: When should the Tundish Preheater be used during the production process?

A: The preheater is typically used just before commencing the casting operation. Preheating ensures that the tundish reaches the required temperature, reducing the risk of metal freezing and maintaining flow consistency.

Q: Where can the Tundish Preheater be installed within a plant?

A: It can be installed at the tundish preparation area or close to the casting bay. The systems mobility allows for either fixed installation or convenient movement to various locations based on operational needs.

Q: What fuels and power sources are compatible with this preheater?

A: The Tundish Preheater can run on diesel, LPG, CNG, or electricity, giving customers flexibility to select the most suitable and cost-efficient energy source for their operations.

Q: What are the key benefits of using a high-velocity, low-NOx burner in this preheater?

A: The high-velocity, low-NOx burner provides rapid, energy-efficient heating while minimizing harmful emissions. This not only improves heating efficiency but also ensures adherence to environmental standards.